Custom Assembly Machines for Caps, Lids and Closures
As production volumes grow, manually sorting, assembling and inspecting bottle caps, plastic lids and multi-component closures requires more operators and creates more variation between finished products.
FURI develops custom closure assembly machines around your cap or lid design, component relationship and production rate. Feeding systems, orientation methods, assembly stations, liner insertion, defect inspection and counting can be configured within one line, reducing manual labor by up to 80% and delivering a controlled process for volume plastic packaging production.
Built Around Your Cap
Customized Automatic Cap Machine Solutions
| Customization Dimension | Available Options |
|---|---|
| Closure Type & Cap Size | 2-piece, 3-piece and multi-component caps; flip-top, threaded, push-pull, snap-fit， spout and irregular closures; cap diameter Ø10–Ø70 mm |
| Assembly Process | Cap assembly, liner insertion, cap closing, plug insertion, filling, labeling, sealing, inspection and discharge |
| Feeding & Transfer System | Bowl or elevator feeding; independent component feeding; single-lane or multi-lane configurations; intermittent, rotary or linear transfer |
| Tooling & Change Parts | Tracks, indexing discs, locating nests, positioning fixtures, pressing tools and replaceable format parts |
| Production Capacity | Approximately 3,600–30,000 PCS/H, depending on machine type, process and configuration |
| Machine Layout | Stand-alone machine, compact assembly cell or integrated line; customized infeed, discharge direction and working height |
| Control System & Machine Integration | PLC and HMI configuration; servo and variable-frequency control; upstream/downstream I/O interlocks; voltage, frequency and interface settings |
How We Develop Your Custom Bottle Cap Assembly Machine
Review Your Closure Application
We assess your cap samples, component design, assembly sequence, required output and quality criteria before recommending the machine concept.
Map the Assembly Process
We map how caps and inserts will be fed, oriented, assembled and inspected, adding filling, sealing or labeling stations where required.
Configure the Machine
You review the proposed layout, supported cap sizes and formats, production rate, change parts and controls.
Approve the Technical Specification
Both sides confirm what the machine will include, what materials you will provide, how it will connect to your packaging line and how acceptance will be measured.
Validate the Finished System
Your caps samples are used to confirm assembly results, sustained output and inspection performance before shipment.
Looking for a Custom Cap Assembly Solution?
Get a bottle cap equipment recommendation based on your closure type, production bottleneck, inspection requirements, and planned capacity.